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Behind every successful business are strategic processes that streamline operations and boost productivity. To make this happen, organizations rely on process improvement methodologies. These powerful tools optimize how work gets done, from daily workflows to company-wide systems.
Some methodologies focus on eliminating waste, while others empower teams and emphasize collaboration. Whether you're revamping employee onboarding or reshaping customer support, there's a methodology designed to help you work more efficiently.
Read on to explore 10 proven methods of process improvement and learn when your business could benefit from a process overhaul.
A process improvement methodology provides a framework for fine-tuning what’s working and fixing what’s broken. It examines how tasks, systems, and workflows operate and uncovers ways to improve performance. Using a proven improvement method helps identify inefficiencies and improve outcomes across your business.
From data-heavy approaches like Six Sigma to visual analysis tools like value stream mapping, each methodology enhances productivity in its own way. Still, all quality improvement methodologies share a common goal: to turn clunky, outdated systems into streamlined processes. This saves your company time, cuts costs, and supports long-term growth.
There’s no one-size-fits-all solution for fixing inefficient workflows. Depending on your needs and challenges, various business process improvements offer unique advantages. Here are 10 popular methodologies you can implement to increase efficiency and eliminate excess.
Six Sigma uses data and statistical analysis to reduce errors and standardize workflows. Think of Six Sigma like quality control, but supercharged. This method follows the Define, Measure, Analyze, Improve, and Control (DMAIC) phases to systematically improve processes. The DMAIC problem-solving approach uses each phase to optimize performance, creating solutions that build from one stage to the next.
Although organizations first applied Six Sigma’s principles in manufacturing and logistics, teams use it across diverse industries — such as healthcare and financial services — to minimize variation and achieve near-perfect quality from the start. Six Sigma could be a good fit if your company values data-based decisions and structured process management.
The Kaizen method is a continuous process improvement methodology originating from Japan. The word kaizen translates to “continuous improvement,” reflecting its focus on incremental progress rather than large-scale transformations.
This method encourages all team members to make small, consistent improvements in their daily work. The approach is effective in collaborative environments — like manufacturing, finance, and software development — where employees drive innovation. Over time, these everyday actions add up to significant, lasting change.
Lean is a process improvement methodology centered on eliminating waste, or any activity that doesn’t add value to the company. Examples of waste include excessive meetings, inefficient handoffs, and surplus inventory. With the lean method, you can simplify workflows and deliver higher-quality results using fewer resources.
Originally developed for lean manufacturing, these principles are now common across industries like healthcare and telecommunications. For businesses with limited time or a small workforce, lean process improvement is a practical way to maintain efficiency.
The theory of constraints (TOC) starts with a simple question: “What's the one thing slowing everything else down?” This perspective helps you find and address the weakest link in a process, whether it’s a slow approval chain or outdated software.
Once they’ve resolved the biggest bottleneck, teams turn their attention to the next most limiting factor. The process improvement cycle ensures progress doesn’t stall after one fix. By targeting areas with the highest impact, businesses can boost performance using their existing resources. This helps minimize waste.
Teams in supply chain management and project-based industries like construction and IT can benefit from the TOC methodology since delays at one stage can disrupt entire workflows.
The 5S method helps organize workspaces for clarity, efficiency, and ease of use. It follows five key steps (sort, set in order, shine, standardize, and sustain) to build a clutter-free environment where every item has its place.
While teams first used 5S on factory floors, it’s equally effective in offices, warehouses, and remote work setups. It also makes a great starting point for companies struggling with physical or digital disorganization. Because the 5S methodology creates order in the workplace, it helps teams think more clearly and lays a foundation for continuous improvement.
Plan-do-check-act (PDCA) is a simple, repeatable cycle for testing and improving processes. It involves planning a change, implementing it, evaluating the results, and making adjustments based on those findings. PDCA is an ideal methodology for product development teams testing new features and marketing teams experimenting with different campaign strategies.
By promoting low-risk tests before broader implementation, PDCA minimizes potential disruptions and allows teams to pivot quickly. Companies that want a lightweight, scalable method can put the PDCA Cycle to good use.
The agile process improvement methodology focuses on flexibility, collaboration, and feedback. Instead of waiting months to deliver final results, agile teams divide projects into smaller, manageable chunks and hold regular check-ins to adjust as needed.
This method prioritizes customer involvement and feedback to ensure results closely align with the end user’s needs. It’s particularly effective in fast-moving environments — product designers prototyping new concepts and event planners managing client requests could take advantage of the agile framework.
Sometimes, incremental adjustments aren’t enough. You might need to completely rethink and redesign how you accomplish your work. Business process reengineering (BPR) examines existing workflows and asks, “What if we approached this from an entirely new perspective?” The goal is radical transformation rather than gradual improvement.
If your business processes are outdated or prevent growth, BPR can help you make a clean break and build something better. Banking and healthcare industries often use this methodology to replace antiquated systems, improve customer service, and comply with new regulations.
Total quality management (TQM) is a company-wide commitment to improving operations. Everyone — from leadership to frontline employees — actively drives progress. The TQM methodology combines data-driven decision-making, standardized processes, and a collaborative team culture to achieve operational excellence.
Industries like pharmaceuticals and consumer goods often use TQM because consistency and customer satisfaction are key to success. By making quality a collective goal, TQM aligns teams around continuous improvement and accountability.
Value stream mapping (VSM) is a visual tool you can use to look at every step in a process — from idea to delivery. It identifies where to strengthen performance and eliminate inefficiencies.
Teams often present VSM through diagrams or flowcharts to spot delays, redundancies, and wasted effort. Industries where complex processes can obscure bottlenecks — such as manufacturing and logistics — favor this approach. With an end-to-end view of workflows, teams can use VSM to make informed decisions about where to streamline processes.
Understanding when and where to improve processes is the first step toward building a more efficient organization. Here are some ways to identify improvement opportunities:
Continuously improving processes is important, but it takes time and attention you might not have to spare. That's where your Athena Assistant steps in. Our highly-trained executive assistants (EAs) can lighten your daily load, letting you focus on high-impact work. Further, Athena Assistants can analyze processes for you, applying their first-hand knowledge of your business’s operations to improve how you and your team work.
With rigorous ongoing training and one-on-one coaching, Athena Assistants are adept at both administrative and higher-impact tasks, including:
Whether you’re mapping processes or collecting team input, your assistant simplifies each step into manageable steps and handles complex, high-impact tasks. That way, you can focus on results without getting bogged down in details.
Finding and applying the right methodology for your organization takes time — something most leaders don’t have. An Athena Assistant offers support in your personal and professional life, allowing you to drive high-impact initiatives. They can also review your current workflows and offer input to help you prioritize process improvements with long-term impact. Our dedicated EAs ensure your business stays agile, efficient, and ready to adapt as it grows.
Get started with Athena today and unlock your company’s full potential.